How do I write a first article inspection report?
How do I write a first article inspection report?
First Article Inspection (FAI) is the process of planning, manufacturing, and verifying a production process….How to Create a First Article Inspection Report in 5 Steps
- Step 1: Pre-plan your FAI.
- Step 2: Create an inspection plan.
- Step 3: Manufacture the part.
- Step 4: Collect data.
- Step 5: Create report.
How many parts are needed for first article inspection?
Unlike a full PPAP which typically requires the production of tens to hundreds of parts for run-at-rate and process capability studies, an FAI requires the inspection of only one part (in some cases three to five parts).
What is FAI in manufacturing?
First Article Inspection overview Before the manufacturing process begins, industry requirements suggest a detailed verification and comparison of product design vs. production result, known as First Article Inspection ( FAI ).
What is a first article test?
Production testing that is planned, conducted, and monitored by the materiel developer. FAT includes preproduction and initial production testing conducted to ensure that the contractor can furnish a product that meets the established technical criteria.
Why is FAI important?
Failing to conduct an inspection was an expensive error to make, and that’s why an in-depth FAI is imperative to your organisation. It enables you to detect errors in the manufacturing process early on and avoid products being produced to incorrect or insufficient standards. This saves time, money, and resources.
What is the difference between Ppap and FAI?
PPAP (Production Part Approval Process) is a mandatory process in the automotive industry, and is designed to assess the manufacturability of the supplier to fulfill customer quality requirements. FAI (First Article Inspection) is the aerospace equivalent of the PPAP and is also called initial quality control.
What is the difference between PPAP and FAI?
Is FAI same as PPAP?
FAI (First Article Inspection) is the aerospace equivalent of the PPAP and is also called initial quality control. FAI is focusing on the initial sample to determine whether the pre-defined production methods are resulted in an acceptable product by measuring the initial sample against given specifications.
Is FAI part of PPAP?
FAI is part of the PPAP process.
Who performs a first article inspection?
the supplier
A first article inspection occurs when an authorized person — typically the supplier or a second-party inspector with a laboratory and specialized measuring equipment — takes one or several parts from the first production run.
Is APQP part of PPAP?
PPAP is an output of APQP. As the last step in the APQP process, PPAP demonstrates if a supplier can replicate the production of parts with consistency to a customer’s standards.
Who performs first article inspections?
supplier
A first article inspection occurs when an authorized person — typically the supplier or a second-party inspector with a laboratory and specialized measuring equipment — takes one or several parts from the first production run. They then compare them to the client specifications to verify they match exactly.
Why is fai important?
What are the 5 levels of PPAP?
PPAP 5 Levels of Submission:
- Level 1: Part Submission Warrant (PSW) only submitted to the customer.
- Level 2: PSW with product samples and limited supporting data.
- Level 3: PSW with product samples and complete supporting data.
- Level 4: PSW and other requirements as defined by the customer.
What is PPAP and APQP?
It is a structured process which includes advanced product quality planning (APQP) and production part approval process (PPAP) as part of its requirements.
What is difference between APQP and PPAP?
APQP is a process that happens during the product development lifecycle to facilitate transparent communication and feedback throughout the supply chain. This process allows suppliers to detect errors early on, incorporate customer feedback, and deliver high quality products. PPAP is an output of APQP.
What are the forms of the first article inspection report (fair)?
The first article inspection report (FAIR) consists of three forms: Form 1: Part Number Accountability – Used to identify the product that is having the first article inspection conducted on detail part, subassembly, or assembly.
What documentation is needed for a first article inspection (FAI)?
Before beginning, gather the documentation needed for your First Article Inspection: There are three forms in an AS9102 FAIR: Form 1 (Part Number Accountability) – Form 1 identifies the part for the FAI and associated sub-assemblies or detailed parts.
Why is it important to document first article inspections?
Documenting first article inspections properly in the form of a ‘report’ is critical to ensuring that products do meet specifications, and that in the event of one of multiple non-conformances, the purchaser and supplier have both inspected and signed off on to prevent or reduce disputes.
Can I customise the first article template?
While the template comes pre-built with a number of form fields, you can also customise the template to suit your own first article inspections, products and stakeholders.