E track provides an invaluable solution for securing cargo within trailers, but installing it on a wood trailer floor requires careful planning and execution. Proper installation ensures maximum strength and prevents the track from pulling free under heavy loads. This guide provides a comprehensive, step-by-step approach to installing E track on a wood trailer floor, maximizing safety and utility.
Understanding the Basics
Before diving into the installation process, it’s crucial to understand the fundamental principles involved. The goal is to securely anchor the E track to the trailer floor using appropriate hardware and techniques, considering the load-bearing capacity of the wood and the intended weight of the cargo. Failing to do so can lead to equipment damage, cargo loss, and potentially dangerous situations on the road.
Materials and Tools You’ll Need
- E Track: Choose the length and type of E track suitable for your cargo and trailer size. Consider both horizontal and vertical track options.
- Hardware: This is crucial. Use grade 5 or grade 8 bolts with a diameter appropriate for the E track mounting holes (typically 5/16″ or 3/8″). Ensure you also have washers and lock nuts. Avoid using standard wood screws; they lack the necessary shear strength.
- Drill: A powerful drill is essential for creating pilot holes and driving in the bolts.
- Drill Bits: Select drill bits that match the diameter of your bolts for creating pilot holes.
- Socket Wrench/Ratchet: For tightening the bolts and nuts.
- Wrench Set: To hold the nut in place while tightening the bolt.
- Tape Measure: For accurate measurements and placement of the E track.
- Pencil/Marker: To mark the drilling locations.
- Safety Glasses: Protect your eyes from flying debris.
- Gloves: Protect your hands during the installation process.
- Vacuum/Shop Vac: To clean up sawdust and debris.
- Wood Sealer (Optional): To protect the drilled holes from moisture.
- Metal Backing Plates (Optional, but Highly Recommended): Distribute the load and prevent pull-through.
Step-by-Step Installation Guide
Step 1: Planning and Layout
Careful planning is the foundation of a successful installation.
- Determine Placement: Decide where you want to install the E track. Consider the types of cargo you’ll be hauling and the most efficient and secure way to restrain them.
- Measure and Mark: Use a tape measure to accurately determine the location of the E track. Use a pencil or marker to mark the positions for the mounting holes on the wood floor. Ensure the marks are aligned and evenly spaced according to the E track’s design.
- Consider Obstacles: Check for any obstructions beneath the trailer floor, such as wiring, pipes, or frame members. Reroute the E track placement if necessary to avoid damaging these components.
Step 2: Preparing the Wood Floor
Proper preparation ensures a strong and durable installation.
- Drill Pilot Holes: Using the marked locations as a guide, drill pilot holes through the wood floor. The pilot hole diameter should be slightly smaller than the diameter of your bolts. This allows for a snug fit and prevents the wood from splitting.
- Clean the Holes: After drilling, use a vacuum or shop vac to remove any sawdust or debris from the holes. This will ensure a clean and secure connection between the E track and the floor.
- Apply Wood Sealer (Optional): To prevent moisture from seeping into the drilled holes and causing wood rot, apply a wood sealer to the edges of the holes. This will prolong the life of your trailer floor.
Step 3: Installing the E Track
Now for the crucial step of securing the E track.
- Position the E Track: Align the E track with the marked locations and drilled holes. Ensure it’s positioned correctly and evenly.
- Insert Bolts: Insert the bolts through the mounting holes in the E track and the pilot holes in the wood floor.
- Add Washers: Place a washer on each bolt beneath the trailer floor. This will distribute the pressure and prevent the bolt head from sinking into the wood.
- Secure with Lock Nuts: Attach a lock nut to each bolt beneath the trailer floor. Lock nuts are designed to prevent loosening due to vibration.
- Tighten the Bolts: Using a socket wrench/ratchet and wrench set, tighten the bolts securely. Do not overtighten, as this can strip the threads or damage the wood.
- Use Backing Plates (Highly Recommended): This is arguably the most critical step for long-term durability. Install metal backing plates (steel is best) underneath the wood floor, sandwiching the wood between the E-track and the backing plate. This drastically increases the load distribution and prevents the bolts from pulling through the wood over time. Ensure the backing plate is wider and longer than the E-track mounting area.
Step 4: Final Inspection
Before using the E track, conduct a thorough inspection.
- Check for Tightness: Ensure all bolts and nuts are securely tightened.
- Inspect for Damage: Examine the E track and surrounding wood for any signs of damage or stress.
- Test the Installation: Before hauling heavy loads, test the E track with a moderate weight to ensure it’s securely anchored and capable of handling the intended load.
Frequently Asked Questions (FAQs)
FAQ 1: What type of wood is best for a trailer floor?
Treated lumber or hardwood, such as oak or maple, are generally preferred for trailer floors due to their strength and resistance to decay. Avoid using softwoods like pine or fir, as they are more prone to damage and wear.
FAQ 2: How far apart should I space the E track?
The spacing depends on the type of cargo you’ll be hauling and its weight. A general guideline is to install E track every 2-4 feet for general cargo. For heavier or more concentrated loads, consider closer spacing.
FAQ 3: Can I install E track on an aluminum trailer floor?
Yes, but the installation process is different and requires specialized hardware, such as aluminum rivets or bolts designed for aluminum. You also need to consider the thickness and structural integrity of the aluminum floor. This process is more complex than a wood floor installation.
FAQ 4: What size bolts should I use for E track installation?
Generally, 5/16″ or 3/8″ diameter grade 5 or grade 8 bolts are recommended. Choose the size that fits the E track mounting holes snugly. The length of the bolt should be sufficient to pass through the E track, wood floor, washer, and lock nut, with a few threads extending beyond the nut.
FAQ 5: What is the purpose of lock nuts?
Lock nuts prevent the bolts from loosening due to vibration during transit. They have a locking mechanism, such as a nylon insert or deformed thread, that grips the bolt and keeps it securely in place.
FAQ 6: Are wood screws a suitable alternative to bolts for E track installation?
No. Absolutely not. Wood screws lack the necessary shear strength and are prone to pulling out under load, especially when subjected to the forces of a moving trailer. Always use bolts and nuts for a secure and reliable installation.
FAQ 7: How do I protect the wood from moisture after drilling holes?
Applying a wood sealer to the edges of the drilled holes will help prevent moisture from seeping into the wood and causing rot. You can also use a sealant around the bolt heads to further protect the wood.
FAQ 8: What is the best way to reinforce the wood floor for E track installation?
Using metal backing plates beneath the trailer floor is the most effective way to reinforce the wood floor and prevent pull-through. The plates distribute the load over a larger area, reducing stress on the wood and increasing the overall strength of the installation.
FAQ 9: Can I install E track myself, or should I hire a professional?
If you are comfortable with basic woodworking and mechanical skills, you can install E track yourself. However, if you are unsure or lack the necessary tools, it’s best to hire a professional to ensure the installation is done correctly and safely.
FAQ 10: How can I tell if the E track is installed correctly?
After installation, check for tightness, examine for damage, and test the E track with a moderate weight. If the E track remains securely anchored and the surrounding wood shows no signs of stress, the installation is likely correct. Regular inspections are crucial.
FAQ 11: What are the common mistakes people make when installing E track?
Common mistakes include: using the wrong hardware (wood screws), failing to drill pilot holes, overtightening bolts, and not using backing plates. Any of these can compromise the strength and durability of the installation.
FAQ 12: How often should I inspect the E track installation?
Inspect the E track installation before each use to ensure all bolts are tight, the E track is free from damage, and the wood floor is in good condition. Regularly scheduled, more thorough inspections (monthly or quarterly, depending on usage) are also recommended.
By following these steps and carefully considering the FAQs, you can confidently install E track on your wood trailer floor, ensuring the safe and secure transport of your cargo.